Duct sizing and geometry

Duct Volume Calculator

Combine inside duct dimensions, segment length, and quantity to calculate cross-sectional area and internal volume.

Calculation inputs

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All methods calculate constant-section straight duct. Flat oval has two semicircular ends and parallel straight sides; it is not an ellipse.
Inside width for a rectangle; full end-to-end major dimension for flat oval. In flat-oval mode this must be at least the minor dimension.
Inside height for a rectangle. The flat-oval minor dimension is the full diameter of the two semicircular ends.
Positive axial length of constant clear cross-section. Exclude bends, branches, transitions and changing or obstructed sections from this straight-run model.
Whole number from 1 to 1,000. Every counted segment must have the same entered clear dimensions and length.

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Formula and source basis

Concepts behind this calculation

Calculate the internal air space in round, rectangular or flat-oval straight duct from clear inside dimensions and length, including a quantity of identical segments.

Internal duct volume is clear cross-sectional area carried along a straight constant-section length. Clear dimensions exclude space occupied by liner or other reductions in the airway. The flat-oval shape is a central rectangle closed by two semicircular ends, so it has a different area from an ellipse with the same overall width and height. Equal major and minor dimensions reduce that shape to a circle.

Quantity scales identical straight segments only. Combining runs of different sizes under one average dimension can misstate their volume, and bends or transitions need their own geometry. Internal air volume is a static space measurement. It does not establish airflow, material surface area, purge time or mass without additional operating and physical information.

How to use this calculator

  1. Choose Clear cross-section shape. Enter Clear inside diameter for round duct or Clear width and Clear height for rectangular or flat-oval duct.
  2. Enter Straight length per segment and Quantity of identical straight segments, excluding changing sections and overlapping takeoffs.
  3. Review Clear cross-sectional area, volume per segment and total internal volume; calculate unlike segments separately before summing them.

Calculation method and applicability

Vtotal = Aclear × L × n. Dimensions in inches are divided by 12 first. Round A = π(D/2)²; rectangle A = W × H; flat oval A = (W − H)H + π(H/2)², with W ≥ H.

Aclear = clear inside area (ft²); L = segment length (ft); n = number of identical segments; Vtotal = total internal volume (ft³). D/W/H are converted from inches to feet before area calculation.

Input definitions and units

Clear cross-section shape
All methods calculate constant-section straight duct. Flat oval has two semicircular ends and parallel straight sides; it is not an ellipse. Choices: Rectangular straight duct; Round straight duct; Flat-oval straight duct.
Clear inside diameter (in)
Measure the actual clear opening after any liner. Nominal flex size or the outside diameter is not automatically a clear inside dimension. Applies to Clear cross-section shape: Round straight duct.
Clear width / flat-oval major dimension (in)
Inside width for a rectangle; full end-to-end major dimension for flat oval. In flat-oval mode this must be at least the minor dimension. Applies to Clear cross-section shape: Rectangular straight duct or Flat-oval straight duct.
Clear height / flat-oval minor dimension (in)
Inside height for a rectangle. The flat-oval minor dimension is the full diameter of the two semicircular ends. Applies to Clear cross-section shape: Rectangular straight duct or Flat-oval straight duct.
Straight length per segment (ft)
Positive axial length of constant clear cross-section. Exclude bends, branches, transitions and changing or obstructed sections from this straight-run model.
Quantity of identical straight segments (segments)
Whole number from 1 to 1,000. Every counted segment must have the same entered clear dimensions and length.

How to interpret the result

The per-segment volume belongs to one entered size and length; total volume multiplies that by the identical-segment count. Keep the result in cubic feet distinct from CFM and from sheet-metal or insulation quantities.

Worked examples

Rectangular straight duct

Inputs: One rectangular straight segment, 24 × 12 in clear inside, 10 ft long.

Calculation: Convert dimensions to 2 × 1 ft. Area = 2 ft²; internal volume = 2 × 10 = 20 ft³.

Result: 20 ft³ of internal air space. This reproduces the directly observed peer example; it is not a CFM result.

Round straight duct

Inputs: One round straight segment, 18 in clear inside diameter, 8 ft long.

Calculation: Radius = 18 / 24 = 0.75 ft. Area = π × 0.75² = 1.767145868 ft²; volume = area × 8.

Result: 14.137 ft³ internal volume, agreeing with the peer's 14.14 ft³ displayed rounding.

Flat-oval straight duct

Inputs: Constructed case: two identical flat-oval straight segments, each 24 × 12 in clear major/minor dimensions and 10 ft long.

Calculation: In feet, the central rectangle has area (2 − 1) × 1 = 1 ft²; the two semicircular ends total π × 0.5² ft². Area = 1.785398163 ft²; multiply by 10 ft and then quantity 2.

Result: 17.854 ft³ per segment and 35.708 ft³ total. Equal major/minor dimensions reduce to round geometry.

Assumptions and limits

  • Geometric volume only, for constant clear cross-section and straight axial length. Bends, transitions, branches, plenums with changing geometry, obstructions and overlapping takeoff segments are not automatically included.
  • Dimensions must be the actual clear inside opening after any lining. No sheet thickness, liner, insulation or nominal-to-inside adjustment is inferred. Nominal flex diameter does not establish the actual installed geometry.
  • Flat oval means a central rectangle with two semicircular ends; it is not an ellipse. Enter major dimension at least as large as minor dimension. Equality is the circular geometric boundary.
  • Volume in ft³ does not determine airflow in CFM, room ACH, travel or purge time, fan capacity, pressure loss, leakage acceptance or HVAC sizing. No temperature/pressure air-mass model is applied.
  • Quantity multiplies identical clear dimensions and straight length only. Internal air volume is not sheet-metal volume, external surface area, insulation quantity, fabrication waste or a material order.

FAQs

Should I enter the outside dimension of lined duct?

Use the measured clear inside opening after the liner. The calculator makes no wall or liner deduction, so an outside dimension overstates the available airway volume.

Can I include a transition in the straight length?

The area-times-length model assumes the same clear section throughout. Calculate changing sections separately rather than assigning the whole transition the larger or smaller end area.

Sources

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